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A clear container holding layered clear and light blue liquids with measurement lines overlaid banner
A clear container holding layered clear and light blue liquids with measurement lines overlaid banner
A laptop displaying a dashboard monitoring bioreactors with graphs and video feeds.

Revolutionizing Foam Detection in Bioprocessing and Beyond

Accurate foam detection is critical for efficient, compliant operations, especially in biologics research and manufacturing. Our AI-based solution pairs real-time imaging with intelligent anomaly detection to reduce waste, improve consistency, and maintain seamless performance.

Intelligent Foam Detection, Greater Process Control

Real-time Foam Monitoring

  • Volume Foam Analysis: Quantifies foam levels in real time for precise process control.
  • ​Live Video Overlays & Detection: Tracks foam and liquid levels with real-time video overlays and sends instant alerts to reduce downtime. 

Advanced Analytics & Historical Playback

Visualize trends with real-time graphing and historical playback to support root cause analysis and continuous improvement.

Intuitive User Dashboard

  • User Interface & Alerts: Simple, responsive dashboard with real-time overlays and customizable sound alerts.
  • User Management & Support: Role-based access ensures security; regular updates keep your system evolving. 

Seamless System Integration

Built for Industrial Connectivity

Integrates with OPC, REST API, and major automation platforms to support your existing workflows.

Hardware
Flexibility

  • Camera Integration: Works with USB, PoE, and GMSL camera systems for easy deployment. 
  • Low Latency & Flexible Setup: Designed to meet the demands of real-time monitoring with minimal delay. 

 

System Calibration & Scalability

Supports both automatic and manual calibration. Scales with your operations, from lab environments to enterprise facilities.

Compliance, Safety, and Support at Scale

Safety & Regulatory Assurance

Maintain high safety standards and meet biopharma regulations with reliable foam monitoring that helps you prevent issues before they escalate.

Subscription Plans That Scale with You

Whether you're running a pilot program or a full-scale operation, we have a plan to match: 

  • Lite – Core foam detection for labs and small facilities.
  • Pro – Enhanced analytics and multi-camera support.
  • Omni – Enterprise-grade solution customized for your environment.

Contact us for pricing or to request a custom quote 

FAQs

Traditional foam sensors rely on physical contact with the foam itself, which means they only react once the problem is already in the tank. AI foam detection uses vision-based monitoring to spot foam forming earlier, with no probe to clean or calibrate. 

Anywhere foam disrupts production. Biotech and pharmaceutical fermentation are the most obvious cases, but a foam monitor is equally effective in food and beverage processing, wastewater treatment, and any chemical operation where foam costs yield or downtime. 

Foam in a bioreactor can lead to overflows and raise the risk of contamination, which can disrupt batch consistency. Better foam control keeps conditions inside the vessel steadier, so cell cultures behave more predictably. That way, operators spend less time reacting to alarms. 

Most foam events happen too quickly for an operator to catch in person. Continuous AI-driven visibility shows when foam is building and how aggressively, giving bioprocessing teams the data they need to fine-tune antifoam dosing and process recipes. 

Real-time AI monitoring catches foam events the moment they start forming, before they trigger overflows or batch losses.

Operators receive earlier alerts, and the system can integrate with existing controls to take corrective action automatically.